Features
1. The X-ray source adopts 80KV enclosed X-ray tube, stable quality, don’t need maintenance.
2. Use public company Shanghai IRay,17-inch ultra-clear digital flat-panel X ray detecting probe,
eliminates the traditional scanning detectors.
3. Ultra fast counting, scan 4 pcs 7 inch reel or 1 pc 15 inch reel only need 10 seconds.
4. Max can count 17inch (430mm)tape reel, including the a moisture-proof bag or Jedec packed tape
reels.
5. The patent deep learning algorithm with independent property rights, accumulate data to the cloud
database and share it with all machines.
6. The machine will scan the bar-code and counting the reels at the same time, don’t need manual scan the bar-code, and the corresponding label will be printed immediately when any reel is taken out, without mistakes.
7.Support the docking of MES, ERP, WMS and other systems, and digitally manage the material warehouse. Software algorithm is permanently updated.9. Compared with traditional counting machine, it greatly improves the efficiency and accuracy, saves manpower, and greatly shortens the time of material in and out of the warehouse.
Specification
| Product name | Offline X-Ray SMD Counter |
| Model | DS-3000 |
| X Ray Tube | Type | Enclose type, micro focal spot |
| Tube voltage | 80kV |
| Tube current | 700μA |
| Focal spot size | 30μm |
| Flat-table testing probe | Type | HD digital table |
| Effective area | 430*430mm |
| Pixel size | 140μm |
| Resolution | 3072*3072 |
| Tape reel | Max size | 17 inch(approx 430mm) |
| Max height | 85mm |
| Min components | 01005 |
| Counting speed | 10 seconds each time |
| Counting accuracy | >99.95% |
| Functions | Bar-code auto scanning | Support QR code,bar-code |
| Label printer | Print corresponding label |
| Management system | MES,ERP,WMS |
| Machine basic information | Size | 1067*1335*1968mm |
| Weight | 950KG |
| Power supply | AC110V/220V,50/60Hz |
| Max power | 800W |
| Industrial PC | I7-6700 CPU, 8G RAM, 240GB SSD |
| Monitor | 24inch HDMI display |
| Security | Radiation | None,standard <1uSv/hr |
| Rear side door lock | Once open the door, the X ray tube power off immediately |
| Table anti-collision protection | When the table extended, there is a steel plate around it to prevent deformation by impact |
| Safety grating | Equipped |
| Emergency button | Equipped |
Artificial intelligence deep learning algorithm
The counting software uses an artificial intelligence deep learning algorithm, which does not need to bind
components and algorithms, but uses AI to automatically identify components and automatically apply
algorithms. The algorithm can learn the data of the components that have been clicked, such as:
1. The ratio of length to width;
2. The angle of each corner of the component;
3. The slope between the internal to external components;
4. The internal to external components The deformation law of the device image and so on.
As the number of counting of components increases, the result of counting becomes more and more
accurate. It is easy to deal with similar components and larger reels.
Applications
-
Electronics Manufacturing:
- Widely used in the assembly of electronic devices, such as smartphones, computers, and consumer electronics, to ensure accurate component counts.
-
Quality Control:
- Employed in quality assurance processes to verify that the correct number of components are present before assembly.
-
Inventory Management:
- Helps manufacturers keep track of component inventory, reducing waste and improving production planning.
-
Research and Development:
- Useful in R&D settings for prototyping and testing new designs, ensuring that component counts are accurate during trials.
